Difference between revisions of "Building insulation materials"

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Building insulation materials are thermal insulation used in the construction or retrofit of buildings. The materials are used to reduce heat transfer by conduction, radiation or convection and are employed in varying combinations to achieve the desired outcome (usually thermal comfort with reduced energy consumption).

Categories

Insulation may be categorized by its composition (material), by its form (structural or non-structural), or by its functional mode (conductive, radiative, convective). Non-structural forms include batts, blankets, loose-fill, spray foam, and panels. Structural forms include insulating concrete forms, structured panels, and straw bales. Sometimes a thermally reflective surface called a radiant barrier is added to a material to reduce the transfer of heat through radiation as well as conduction. Following is a table of materials, most of which have been used for insulating buildings.

R-values per inch given in SI and Imperial units (Typical values are approximations, based on the average of available results. Ranges are marked with "–". Clicking on SI column sorts by medium value of range, clicking on Imperial column sorts by lowest value.
Material m2·K/(W·in) ft2·°F·h/(BTU·in)
Vacuum insulated panel 5.28–8.8 R-30–R-50
Silica aerogel 1.76 R-10
Polyurethane rigid panel (CFC/HCFC expanded) initial 1.23–1.41 R-7–R-8
Polyurethane rigid panel (CFC/HCFC expanded) aged 5–10 years 1.10 R-6.25
Polyurethane rigid panel (pentane expanded) initial 1.20 R-6.8
Polyurethane rigid panel (pentane expanded) aged 5–10 years 0.97 R-5.5
Foil-faced polyisocyanurate rigid panel (pentane expanded ) initial 1.20 R-6.8
Foil-faced polyisocyanurate rigid panel (pentane expanded) aged 5–10 years 0.97 R-5.5
Polyisocyanurate spray foam 0.76–1.46 R-4.3–R-8.3
Closed-cell polyurethane spray foam 0.97–1.14 R-5.5–R-6.5
Phenolic spray foam 0.85–1.23 R-4.8–R-7
Thinsulate clothing insulation 1.01 R-5.75
Urea-formaldehyde panels 0.88–1.06 R-5–R-6
Urea foam[1] 0.92 R-5.25
Extruded expanded polystyrene (XPS) high-density 0.88–0.95 R-5–R-5.4
Polystyrene board[1] 0.88 R-5.00
Phenolic rigid panel 0.70–0.88 R-4–R-5
Urea-formaldehyde foam 0.70–0.81 R-4–R-4.6
High-density fiberglass batts 0.63–0.88 R-3.6–R-5
Extruded expanded polystyrene (XPS) low-density 0.63–0.82 R-3.6–R-4.7
Icynene loose-fill (pour fill)[2] 0.70 R-4
Molded expanded polystyrene (EPS) high-density 0.70 R-4.2
Air-entrained concrete[3] 0.69 R-3.90
Home Foam[4] 0.69 R-3.9
Fiberglass batts[5] 0.55–0.76 R-3.1–R-4.3
Cotton batts (Blue Jean insulation)[6] 0.65 R-3.7
Molded expanded polystyrene (EPS) low-density 0.65 R-3.85
Icynene spray[2] 0.63 R-3.6
Open-cell polyurethane spray foam 0.63 R-3.6
Cardboard 0.52–0.7 R-3–R-4
Rock and slag wool batts 0.52–0.68 R-3–R-3.85
Cellulose loose-fill[7] 0.52–0.67 R-3–R-3.8
Cellulose wet-spray[7] 0.52–0.67 R-3–R-3.8
Rock and slag wool loose-fill[8] 0.44–0.65 R-2.5–R-3.7
Fiberglass loose-fill[8] 0.44–0.65 R-2.5–R-3.7
Polyethylene foam 0.52 R-3
Cementitious foam 0.35–0.69 R-2–R-3.9
Perlite loose-fill 0.48 R-2.7
Wood panels, such as sheathing 0.44 R-2.5
Fiberglass rigid panel 0.44 R-2.5
Vermiculite loose-fill 0.38–0.42 R-2.13–R-2.4
Vermiculite[3] 0.38 R-2.13
Straw bale[9] 0.26 R-1.45
Softwood (most)[10] 0.25 R-1.41
Wood chips and other loose-fill wood products 0.18 R-1
Snow 0.18 R-1
Hardwood (most)[10] 0.12 R-0.71
Brick 0.030 R-0.2
Glass[1] 0.025 R-0.14
Poured concrete[1] 0.014 R-0.08

Consideration of materials used

Factors affecting the type and amount of insulation to use in a building include:

  • Climate
  • Ease of installation
  • Durability - resistance to degradation from compression, moisture, decomposition, etc.
  • Ease of replacement at end of life
  • Cost effectiveness
  • Toxicity
  • Flammability
  • Environmental impact and sustainability

Often a combination of materials are used to achieve an optimum solution and there are products which combine different types of insulation into a single form.

Spray polyurethane foam (SPF)

See also: Spray foams (insulation)

For large to mid scale applications, a two component mixture comes together at the tip of a gun, and forms an expanding foam that is sprayed onto concrete slabs, into wall cavities of an unfinished wall, against the interior side of sheathing, or through holes drilled in sheathing or drywall into the wall cavity of a finished wall.

Advantages

  • Blocks airflow by expanding and sealing off leaks, gaps and penetrations.
  • Can serve as a vapor barrier with a better permeability rating than plastic sheeting vapor barriers and consequently reduce the build up of moisture, which can cause mold growth.
  • Can fill wall cavities in finished walls without tearing the walls apart (as required with batts).
  • Works well in tight spaces (like loose-fill, but superior).
  • Provides acoustical insulation (like loose-fill, but superior).
  • Expands while curing, filling bypasses, and providing excellent resistance to air infiltration (unlike batts and blankets, which can leave bypasses and air pockets, and superior to some types of loose-fill. Wet-spray cellulose is comparable.).
  • Increases structural stability (unlike loose-fill, similar to wet-spray cellulose).
  • Can be used in places where loose-fill cannot, such as between joists and rafters. When used between rafters, the spray foam can cover up the nails protruding from the underside of the sheathing, protecting your head.
  • Can be applied in small quantities.
  • Cementitious foam is fireproof.

Disadvantages

  • The cost can be high compared to traditional insulation.
  • Most of all, with the exception of cementitious foams, release toxic fumes when they burn.[11]
  • According to the U.S. Environmental Protection Agency‎, there is insufficient data to accurately assess the potential for exposures to the toxic and environmentally harmful isocyanates which constitute 50% of the foam material.[12]
  • Depending on usage and building codes, most foams require protection with a thermal barrier such as drywall on the interior of a house. For example a 15-minute fire rating may be required.
  • Can shrink slightly while curing if not applied on a substrate heated to manufacturer's recommended temperature.
  • Although CFCs are no longer used, many use HCFCs or HFCs as blowing agents. Both are potent greenhouse gases, and HCFCs have some ozone depletion potential.
  • Most, such as Polyurethane and Isocyanate insulation, contain hazardous chemicals such as benzene and toluene. These are a potential hazard and environmental concern during raw material production, transport, manufacture, and installation.[13][14]
  • Many foam insulations are made from petrochemicals and may be a concern for those seeking to reduce the use of fossil fuels and oil. However, some foams are becoming available that are made from renewable or recycled sources.[15]
  • R-value will diminish slightly with age, though the degradation of R-value stops once an equilibrium with the environment is reached. Even after this process, the stabilized R-value is very high.
  • Most foams require protection from sunlight and solvents.
  • It is difficult to retrofit some foams to an existing building structure because of the chemicals and processes involved.
  • If one does not wear a protective mask or goggles, it is possible to temporarily impair one's vision. (2–5 days)

Advantages of closed-cell over open-cell foams

  • Open-cell foam is porous, allowing water vapor and liquid water to penetrate the insulation. Closed-cell foam is non-porous, and not moisture-penetrable, thereby effectively forming a vapor barrier. (N.b., vapor barriers are usually required by the Building Codes, regardless of the type of insulation used. Check with the local authorities to find out the requirements for your area.)
  • Closed-cell foams are superior insulators. While open-cell foams typically have R-values of 3 to 4 per inch (RSI-0.53 to RSI-0.70 per inch), closed-cell foams can attain R-values of 5 to 8 per inch (RSI-0.88 to RSI-1.41 per inch). This is important if space is limited, because it allows a thinner layer of insulation to be used. For example, a 1-inch layer of closed-cell foam provides about the same insulation factor as 2 inches of open-cell foam.
  • Closed-cell foam is very strong, and structurally reinforces the insulated surface. By contrast, open-cell foam is soft when cured, with little structural strength.
  • Open-cell foam requires trimming after installation, and disposal of the waste material. Unlike open-cell foam, closed-cell foam rarely requires any trimming, with little or no waste.

Types

Icynene spray formula
R-3.6 (RSI-0.63) per inch.[16] Icynene (polyicynene) "Does not shrink, sag or settle." Icynene uses water for its spray application instead of any ozone depleting chemicals. Flammability is relatively low. Disadvantages: Expensive. Smoke is toxic. Polyicynene is a plastic (open cell polyurethane foam) and therefore made from petrochemicals. Contact with skin, eyes, or respiratory system is hazardous during application.[17] Similar hazards occur during manufacture. Isocyanates are the leading cause of workplace-related asthma and pulmonary disorders in many post-industrial countries.[18]
Sealection 500 spray foam
R-3.8 (RSI-0.67) per inch.[19] So called "water-blown" as it uses water in a chemical reaction to create carbon dioxide and steam which expands the foam. Flame spread is 21 and smoke developed is 217 which makes it a Class I material (best fire rating). Disadvantages: Is an Isocyanate.
Cementitious foam
One example is Air-Krete[20] R-3.9 (RSI-0.69) per inch. Non-hazardous. Is the only foam not restricted to a depth of application. Being fireproof, it will not smoke at all upon direct contact with flame, and is a two-hour firewall at a 3.5 in (89 mm) (or normal 2 in × 4 in (51 mm × 102 mm) stud wall) application, per ASTM E-814 testing (UL 1479). Great for sound deadening; does not echo like other foams. Environmentally friendly. Non-expansive (good for existing homes where interior sheathing is in place). Fully sustainable: Consists of magnesium oxide cement and air, which is made from magnesium oxide extracted from seawater. Blown with air (no CFCs, HCFCs or other harmful blowing agents). Nontoxic, even during application. Does not shrink or settle. Zero VOC emission. Chemically inert (no known symptoms of exposure per MSDS). Insect resistant. Mold Proof. Insoluble in water. Disadvantages: Fragile at the low densities needed to achieve the quoted R value[21] and, like all foams, it is more expensive than conventional fiber insulations.
Polyisocyanurate
Typically R-5.6 (RSI-0.99)[22] or slightly better after stabilization - higher values (at least R-7, or RSI-1.23) in stabilized boards.[23] Less flammable than polyurethane.
Phenolic injection foam
Such as Tripolymer R-5.1 per inch (ASTM-C-177). Known for its air sealing abilities. Tripolymer can be installed in wall cavities that have fiberglass and cellulose in them. Non-hazardous. Not restricted by depth of application. Fire resistant – flame spread 5, smoke spread 0 (ASTM-E-84) - will not smoke at all upon direct contact with flame and is a two-hour firewall at a 3.5 in (89 mm), or normal 2 in × 4 in (51 mm × 102 mm) stud wall, application per ASTM E-199. Great for sound deadening, STC 53 (ASTM E413-73; does not echo like other foams. Environmentally friendly. Non-expansive (good for existing homes where interior sheathing is in place). Fully sustainable: Consists of phenolic, a foaming agent, and air. Blown with air (no CFCs, HCFCs or other harmful blowing agents). Nontoxic, even during application. Does not shrink or settle. Zero VOC emission. Chemically inert (no known symptoms of exposure per MSDS). Insect resistant. Mold Proof. Insoluble in water. Disadvantages: Like all foams, it is more expensive than conventional fiber insulations when only comparing sq ft pricing. When you compare price to R value per sq ft the price is about the same.
Closed-cell polyurethane
White or yellow. May use a variety of blowing agents. Resistant to water wicking and water vapor.
Open-cell (low density) polyurethane
White or yellow. Expands to fill and seal cavity, but expands slowly, preventing damage to the wall. Resistant to water wicking, but permeable to water vapor. Fire resistant.
Polystyrene
Great Stuff
A Dow Chemical product that comes in cans and consists of several complex chemicals mixed together (isocyanates, ether, polyol). Dow manufactures this for small applications, but there is nothing stopping someone from buying dozens of cans for a large retrofit task, such as sealing the sill plate. Since the blowing agent is a flammable gas, using large quantities in a short time requires strict attention to ventilation. Toxic vapors are minimal due to low vapor pressure[24] and what little there is should be removed quickly if adequate ventilation is used. However, a respirator with an organic vapor sorbent may be advisable in some cases, for example if the foam is heated.[25] Very thick applications should be done layer-by-layer to ensure proper curing in a reasonable time frame.
Honeywell's Enovate Foam Blowing Agent
An HFC used in some closed-cell spray foam insulations. Although it has zero ozone depletion potential, it has a high global warming potential of 950 (meaning it is 950 times as potent as CO2 in its global warming effect). For example, E:zero spray foam solutions[26] offers both open and closed cell varieties of spray foam insulation, some of which use Enovate high global warming potential blowing agents.

Insulating concrete forms

Main article: Insulating concrete forms

Insulating concrete forms (ICFs) are stay-in-place formwork made from insulating materials to build energy-efficient, cast-in-place, reinforced concrete walls.

Rigid panels

Main article: Rigid panel

Rigid panel insulation is made from fibrous materials (fiberglass, rock and slag wool) or from plastic foam.

Structural insulated panels

Structural insulated panels (SIPs), also called stressed-skin walls, use the same concept as in foam-core external doors, but extend the concept to the entire house. They can be used for ceilings, floors, walls, and roofs. The panels usually consist of plywood, oriented strandboard, or drywall glued and sandwiched around a core consisting of expanded polystyrene, polyurethane, polyisocyanurate, compressed wheat straw, or epoxy. Epoxy is too expensive to use as an insulator on its own, but it has a high R-value (7 to 9), high strength, and good chemical and moisture resistance.

SIPs come in various thicknesses. When building a house, they are glued together and secured with lumber. They provide the structural support, rather than the studs used in traditional framing.

Advantages

  • Strong. Able to bear loads, including external loads from precipitation and wind.
  • Faster construction than stick-built house. Less lumber required.
  • Insulate acoustically.
  • Impermeable to moisture.
  • Can truck prefabricated panels to construction site and assemble on site.
  • Create shell of solid insulation around house, while reducing bypasses common with stick-frame construction. The result is an inherently energy-efficient house.
  • Do not use formaldehyde, CFCs, or HCFCs in manufacturing.
  • True R-values and lower energy costs.

Disadvantages

  • More expensive than other types of insulation.

Fiberglass batts and blankets

Batts are precut, whereas blankets are available in continuous rolls. Compressing the material reduces its effectiveness. Cutting it to accommodate electrical boxes and other obstructions allows air a free path to cross through the wall cavity. One can install batts in two layers across an unfinished attic floor, perpendicular to each other, for increased effectiveness at preventing heat bridging. Blankets can cover joists and studs as well as the space between them. Batts can be challenging and unpleasant to hang under floors between joists; straps, or staple cloth or wire mesh across joists, can hold it up.

Gaps between batts (bypasses) can become sites of air infiltration or condensation (both of which reduce the effectiveness of the insulation) and requires strict attention during the installation. By the same token careful weatherization and installation of vapour barriers is required to ensure that the batts perform optimally. Air infiltration can be also reduced by adding a layer of cellulose loose-fill on top of the material.

File:Wiki vulture2.jpg
Thermographic image of a vulture in the winter. He uses a layer of trapped air as insulation.

Types

  • Rock and slag wool. Usually made from rock (basalt, diabase) or iron ore blast furnace slag. Some rock wool contains recycled glass. Nonflammable.
  • Fiberglass. Made from molten glass, usually with 20% to 30% recycled industrial waste and post-consumer content.[27] Nonflammable, except for the facing (if present). Sometimes, the manufacturer modifies the facing so that it is fire-resistant. Some fiberglass is unfaced, some is paper-faced with a thin layer of asphalt, and some is foil-faced. Paper-faced batts are vapor retarders, not vapor barriers. Foil-faced batts are vapor barriers. The vapor barrier must face the proper direction.
  • High-density fiberglass
  • Plastic fiber, usually made from recycled plastic. Does not cause irritation like fiberglass, but more difficult to cut than fiberglass. Not used in USA. Flammable, but treated with fire-retardant.

Batts as the common choice of residential insulator in the United States

Historically, fiberglass batts became the preferred choice for residential construction in the late 20th century; it is useful to understand how this evolved, as there is no inherent advantage to batts. [Commercial and industrial construction do not use batts.] In the 1970s, in response to oil price shocks, many US state governments sought to cut home heating oil usage by increasing building code insulation requirements for all new housing. At the same time, Owens Corning fiberglass lobbied intensively to convince the building officials who wrote and administered the four separate building codes then used in the USA. They also aimed to eliminate other kinds of housing insulation material (such as polyurethane) on safety or hazard grounds. The result was that Owens Corning successfully lobbied for mandatory 2 in × 6 in (51 mm × 152 mm) wall framing with fiberglass insulation. This suited timber merchants just as well as it suited Owens Corning. Then, given the predominance of non-wind-proof cladding materials, and the prevalence of sleet (wind-blown ice) during the winters of the northern states, a need was created to ensure the whole 140 mm of fiberglass stayed ice-free and dry at all times. Building code officials also made it mandatory to fix and seal wind-and-sleet-proof sheathing under all claddings. This suited the plywood industry very well, which in turn led to the North American development of its now-massive oriented strand board (OSB) industry.

Other insulation materials present advantages in terms of stopping air, moisture migration, and recycling for sustainability not found in fiberglass batts.

Natural fiber

Natural fiber insulations (similar to mineral fiber and fiberglass insulation at 0.04 W/mK), treated as necessary with low toxicity fire and insect retardents, are available in Europe:[28] cotton, recycled tissue/clothes, hemp, flax, coco, and wool, these often mixed with polyester fibers, and lightweight wood fibre, cellulose (often with polyolefin), seaweed. Traditional clay impregnated light straw insulation has been used for centuries in the northern climates of Europe. The clay coating gives the insulation a half hour fire rating according to DIN (German) standards. Similarly many plant based waste materials can be used as insulation such as nut shells, the cob of corns, most straws including lavender straw. They may or may not require fire retardents or anti-insect/pest treatments. Clay coating is a low toxic additive which often meets these requirements. They may have a little less thermal performance than industrial products which can re-gained by a little more thickness.

Wood fiber

Wood fiber insulation is available as loose fill, flexible batts and rigid panels for all thermal and sound insulation uses. It can be used as internal insulation: between joists or ceiling rafters, under timber floors to reduce sound transmittance, against masonry or externally : using a rain screen cladding or roofing, or directly plastered/rendered, over timber rafters or studs as external insulation to reduce thermal bridges. There are two manufacturing process : - wet process similar to pulp mills in which the fibres are softend and under heat and pressure the ligin in the fibres is used to create boards. The boards are limited to approximately 25mm thickness, thicker boards are made by gluing (with modified starch or PVA wood glue). Additives such as latex or bitumen are added to increase water resistance. - dry process where a synthetic binder such as pet (melted bond), polyolefin or polyurethane is added and the boards/batts pressed to different densities to make flexible batts or rigid boards.

Cotton batts (Blue Jean)

Cotton insulation is increasing in popularity as an environmentally preferable option for insulation. It has an R-value of around 3.7 (RSI-0.65), a higher value than most fiberglass batts. The cotton is primarily recycled industrial scrap, providing a sustainability benefit. The batts do not use the toxic formaldehyde backing found in fiberglass, and the manufacture is nowhere near as energy intensive as the mining and production process required for fiberglass. Boric acid is used as a flame retardant, and is compared to table salt in terms of human toxicity. A small quantity of polyolefin is melted as an adhesive to bind the product together (and is preferable to formaldehyde adhesives). Installation is similar to fiberglass, without the need for a respirator but requiring some additional time to cut the material. As with any batt insulation, proper installation is important to ensure high energy efficiency. [29]

Advantages

  • Higher R-Value than typical fiberglass batts
  • Recycled content, no formaldehyde or other toxic substances, and very low toxicity during manufacture (only from the polyolefin)
  • May help qualify for LEED or similar environmental building certification programs
  • Fibers do not cause itchiness, no cancer risk from airborne fibers

Disadvantages

  • Difficult to cut. Some installers may charge a slightly higher cost for installation as compared to other batts. This does not affect the effectiveness of the insulation, but may require choosing an installer more carefully, as any batt should be cut to fit the cavity well.
  • Even with proper installation, batts do not completely seal the cavity against air movement (as with cellulose or expanding foam).
  • Still requires a vapor retarder or barrier (unlike cellulose)
  • May be hard to dry if a leak allows excessive moisture into the insulated cavity

Loose-fill (including cellulose)

Loose-fill materials can be blown into attics, finished wall cavities, and hard-to-reach areas. They are ideal for these tasks because they conform to spaces and fill in the nooks and crannies. They can also be sprayed in place, usually with water-based adhesives. Many types are made of recycled materials (a type of cellulose) and are relatively inexpensive.

General procedure for retrofits in walls:

  • Drill holes in wall with hole saw, taking firestops, plumbing pipes, and other obstructions into account. It may be desirable to drill two holes in each wall cavity/joist section, one at the bottom and a second at the top for both verification and top-off.
  • Pump loose fill into wall cavity, gradually pulling the hose up as the cavity fills.
  • Cap the holes in the wall.

Advantages

  • Cellulose insulation is environmentally preferable (80% recycled newspaper) and safe. It has a high recycled content and less risk to the installer than fiberglass (loose fill or batts).[30]
  • R-Value 3.4 - 3.8 (RSI-0.60 - 0.67) per inch (imperial units)
  • Loose fill insulation fills the wall cavity better than batts. Wet-spray applications typically seal even better than dry-spray.
  • Class I fire safety rating
  • No formaldehyde-based binders
  • Not made from petrochemicals nor chemicals with a high toxicity

Disadvantages

  • Doesn't seal bypasses as well as closed-cell foams do, though wet-spray applications come close.[citation needed]
  • Weight may cause ceilings to sag if the material is very heavy. Professional installers know how to avoid this, and typical sheet rock is fine when dense-packed.
  • Will settle over time, losing some of its effectiveness. Unscrupulous contractors may "fluff" insulation using fewer bags than optimal for a desired R-value. Dry-spray (but not wet-spray) cellulose can settle 20% of its original volume. However, the expected settling is included in the stated R-Value. The dense-pack dry installation reduces settling and increases R-value.
  • R-values stated on packaging are based on laboratory conditions; air infiltration can significantly reduce effectiveness, particularly for fiberglass loose fill. Cellulose inhibits convection more effectively. In general, loose fill is seen as being better at reducing the presence of gaps in insulation than batts, as the cavity is sealed more carefully. Air infiltration through the insulating material itself is not studied well, but would be lower for wet-spray insulations such as wet-spray cellulose.
  • May absorb moisture.[31]

Types

  • Rock and slag wool, also known as mineral wool or mineral fiber. Made from rock (basalt, diabase), iron ore blast furnace slag, or recycled glass. Nonflammable. More resistant to airflow than fiberglass. Clumps and loses effectiveness when moist or wet, but does not absorb much moisture, and regains effectiveness once dried. Older mineral wool can contain asbestos, but normally this is in trace amounts.
  • Cellulose insulation. Cellulose, like rock wool, is denser and more resistant to air flow than fiberglass. Persistent moisture will weaken aluminium sulphate flame-retardants in cellulose (which are sometimes used in the USA)[citation needed]. However, borate fire retardants (used primarily in Australia and commonly in the US) have been in use for more than 30 years and are not affected by moisture in any way. Dense-pack cellulose is highly resistant to air infiltration and is either installed into an open wall cavity using nets or temporary frames, or is retrofitted into finished walls. However, dense-pack cellulose blocks, but does not permanently seal, bypasses, in the way a closed-cell spray foam would. Furthermore, as with batts and blankets, warm, moist air will still pass through, unless there is a continuous near-perfect vapor barrier[citation needed].
  • Wet-spray cellulose insulation is similar to loose-fill insulation, but is applied with a small quantity of water to help the cellulose bind to the inside of open wall cavities, and to make the cellulose more resistant to settling. Spray application provides even better protection against air infiltration and improves wall rigidity. It also allows application on sloped walls, attics, and similar spaces. Wet-spray is best for new construction, as the wall must be allowed to dry completely before sealing with drywall (a moisture meter is recommended). Moist-spray (also called stabilized) cellulose uses less water to speed up drying time.
  • Fiberglass. Usually pink, yellow, or white. Loses effectiveness when moist or wet, but does not absorb much water. Nonflammable. See Health effects of fiberglass.
  • Natural insulations such as granulated cork, hemp fibres, grains, all which can be treated with a low toxicity fire and insect retardants
  • Vermiculite. Generally gray or brown.
  • Perlite. Generally white or yellow.
  • Cotton, wool, hemp, corn cobs, strawdust and other harvested natural materials. Not common.
  • Granulated cork. Cork is as good an insulator as foam. It does not absorb water as it consists of closed cells. Resists fire. Used in Europe.
  • Wood chips, sawdust, redwood bark, hemlock fiber, or balsa wood. No longer used. Wood absorbs water, which reduces its effectiveness as a thermal insulator. In the presence of moisture, wood is susceptible to mold, mildew, and rot.

Regulations

U.S. regulatory standards for cellulose insulation

  • 16 CFR Part 1209 (Consumer Products Safety Commission, or CPSC) - covers settled density, corrosiveness, critical radiant flux, and smoldering combustion.
  • ASTM Standard C-739 - loose-fill cellulose insulation - covers all factors of the CPSC regulation and five additional characteristics, R-value, starch content, moisture absorption, odor, and resistance to fungus growth.
  • ASTM Standard C-1149 - Industry standard for self-supported spray-applied cellulose insulation for exposed or wall cavity application - covers density, R-value, surface burning, adhesive strength, smoldering combustion, fungi resistance, corrosion, moisture vapor absorption, odor, flame resistance permanency (no test exists for this characteristic), substrate deflection (for exposed application products), and air erosion (for exposed application products).
  • 16 CFR Part 460 - (Federal Trade Commission regulation) commonly known as the "R-Value Rule," intended to eliminate misleading insulation marketing claims and ensure publication of accurate R-Value and coverage data.

Aerogels

Skylights, solariums and other special applications may use aerogels, a high-performance, low-density material. Silica aerogel has the lowest thermal conductivity of any known substance (short of a vacuum), and carbon aerogel absorbs infrared radiation (i.e. heat from sun rays) while still allowing daylight to enter. The combination of silica and carbon aerogel gives the best insulating properties of any known material, approximately twice the insulative protection of the next best insulative material, closed-cell foam.

Straw bales

Main article: Straw-bale construction

The use of highly-compressed straw bales as insulation, though uncommon, is gaining popularity in experimental building projects for the high R-value and low cost of a thick wall made of straw. "Research by Joe McCabe at the Univ. of Arizona found R-value for both wheat and rice bales was about R-2.4 (RSI-0.42) per inch with the grain, and R-3 (RSI-0.53) per inch across the grain. A 23" wide 3 string bale laid flat = R-54.7 (RSI-9.64), laid on edge (16" wide) = R-42.8 (RSI-7.54). For 2 string bales laid flat (18" wide) = R-42.8 (RSI-7.54), and on edge (14" wide) = R-32.1 (RSI-5.66)" (Steen et al.: The Straw Bale House, 1994). Using a straw bale in-fill sandwich roof greatly increases the R value. This compares very favorably with the R-19 (RSI-3.35) of a conventional 2 x 6 insulated wall. When using straw bales for construction, the bales must be tightly-packed and allowed to dry out sufficiently. Any air gaps or moisture can drastically reduce the insulating effectiveness.

Reflective insulation and radiant barriers

Main article: Radiant barrier

Reflective insulation and radiant barriers reduce the radiation of heat to or from the surface of a material. Radiant barriers will reflect radiant energy. A radiant barrier by itself will not affect heat conducted through the material by direct contact or heat transferred by moist air rising or covection. For this reason, trying to associate R-values with radiant barriers is difficult and inappropriate. The R-value test measures heat transfer through the material, not to or from its surface. There is no standard test designed to measure the reflection of radiated heat energy alone. Radiated heat is a significant means of heat transfer; the sun's heat arrives by radiating through space and not by conduction or convection. At night the absence of heat (i.e. cold) is the exact same phenomenon, with the heat radiating described mathematically as the linear opposite. Radiant barriers prevent radiant heat transfer equally in both directions. However, heat flow to and from surfaces also occurs via convection, which in some geometries is different in different directions.

Reflective aluminum foil is the most common material used as a radiant barrier. It has no significant mass to absorb and retain heat. It also has very low emittance values "E-values" (typically 0.03 compared to 0.90 for most bulk insulation) which significantly reduces heat transfer by radiation.

Types of radiant barriers

  • Foil or foil laminates.
  • Foil-faced polyurethane or foil-faced polyisocyanurate panels.
  • Foil-faced polystyrene. This laminated, high density EPS is more flexible than rigid panels, works as a vapor barrier, and works as a thermal break. Uses include the underside of roof sheathing, ceilings, and on walls. For best results, this should not be used as a cavity fill type insulation.
  • Foil-backed bubble pack. This is thin, more flexible than rigid panels, works as a vapor barrier, and resembles plastic bubble wrap with aluminum foil on both sides. Often used on cold pipes, cold ducts, and the underside of roof sheathing.
  • Light-colored roof shingles and reflective paint. Often called cool roofs, these help to keep attics cooler in the summer and in hot climates. To maximize radiative cooling at night, they are often chosen to have high thermal emissivity, whereas their low emissivity for the solar spectrum reflects heat during the day.
  • Metal roofs; e.g., aluminum or copper.

Radiant barriers can function as a vapor barriers and serve both purposes with one product.

Materials with one shiny side (such as foil-faced polystyrene) must be positioned with the shiny side facing an air space to be effective. An aluminum foil radiant barrier can be placed either way - the shiny side is created by the rolling mill during the manufacturing process and does not affect the reflectivity of the foil material. As radiant barriers work by reflecting infra-red energy, the aluminum foil would work just the same if both sides were dull.

Types of reflective insulation

Reflective insulation is commonly made of either aluminum foil attached to some sort of backing material or two layers of foil with foam or plastic bubbles in between creating an airspace to reduce convective heat transfer also. The aluminum foil component in reflective insulation will reduce radiant heat transfer by up to 97%. As reflective insulation incorporates an airspace to reduce convective heat flow, it carries a measurable R-Value.

Advantages

  • Very effective in warmer climates
  • No change thermal performance over time due to compaction, disintegration or moisture absorption
  • Thin sheets takes up less room than bulk insulation
  • Can act as a vapor barrier
  • Non-toxic/non-carcinogenic
  • Will not mold or mildew
  • Radon retarder, will limit radon penetration through the floor

Disadvantages

  • Must be combined with other types of insulation in very cold climates
  • May result in an electrical safety hazard where the foil comes into contact with faulty electrical wiring

Insulation no longer used

Urea-formaldehyde foam (UFFI) and panels

Most states have outlawed urea-formaldehyde insulation since the early 1980s because it releases formaldehyde gas, causing indoor air quality problems. The chemical bond between the urea and formaldehyde is weak, resulting in degradation of the foam cells and emission of toxic formaldehyde gas into the home over time. Furthermore, some manufacturers used excess formaldehyde to ensure chemical bonding of all of the urea. Any leftover formaldehyde would escape after the mixing. Since emissions are highest when the urea-formaldehyde is new and decrease over time, houses that have had urea-formaldehyde within their walls for years or decades do not require remediation.

UFFI is an inexpensive and high R-value insulator that regains effectiveness when dried after having absorbed moisture. Its open-cell structure is a good acoustic insulator. It provides little mechanical strength, as the material is weak and brittle. Water and vapor permeates it easily. See[32] and[33]

Of note: many types of fiberglass insulation (most notably Owens Corning's "Pink" Fiberglass) contain formaldehyde in the adhesive. Some brands, such as Johns-Manville, offer a formaldehyde free, acrylic based adhesive version.

Asbestos

Asbestos once found common use as an insulation material in homes and buildings because it is fireproof, a good thermal and electrical insulator, and resistant to chemical attack and wear. It has been found that asbestos can cause cancer when in friable form (that is, when likely to release fibers into the air - when broken, jagged, shredded, or scuffed). Only some people exposed to asbestos develop cancer.

When found in the home, asbestos often resembles grayish-white corrugated cardboard coated with cloth or canvas, usually held in place around pipes and ducts with metal straps. Things that typically might contain asbestos:

  • Boiler and furnace insulation.
  • Heating duct wrapping.
  • Pipe insulation ("lagging").
  • Ducting and transite pipes within slabs.
  • Acoustic ceilings.
  • Textured materials.
  • Resilient flooring.
  • Blown-in insulation.
  • Roofing materials and felts.

Health & safety issues

Spray polyurethane foam (SPF)

The health effects and environmental impacts of spray polyurethane foam are minimal and do not detract from its otherwise excellent insulation qualities. All polyurethane foams are composed of petrochemicals and the foaming agents no longer use ozone-depleting substances. Foam insulation often uses hazardous chemicals with high human toxicity, such as benzene and toluene. Because the foam stabilizes quickly during installation, the health impacts of the insulation are primarily focused on the workers that work with the raw materials to manufacture the product,Personal Protective Equipment is required for all people in the area being sprayed to eliminate exposure to isocyanates which constitute about 50% of the foam raw material.[34]

Fiberglass

Fiberglass is the most common residential insulating material, and is usually applied as batts of insulation, pressed between studs. Health and safety issues include potential cancer risk from exposure to glass fibers, formaldehyde off-gassing from the backing/resin, use of petrochemicals in the resin, and the environmental health aspects of the production process. Green building practices shun Fiberglass insulation.

The World Health Organization has declared fiber glass insulation as potentially carcinogenic (WHO, 1998[35]). In October 2001, an international expert review by the International Agency for Research on Cancer (IARC) re-evaluated the 1988 IARC assessment of glass fibers and removed glass wools from its list of possible carcinogens by downgrading the classification of these fibers from Group 2B (possible carcinogen) to Group 3 (not classifiable as to carcinogenicity in humans). All fiber glass wools that are commonly used for thermal and acoustical insulation are included in this classification. IARC noted specifically: "Epidemiologic studies published during the 15 years since the previous IARC Monographs review of these fibers in 1988 provide no evidence of increased risks of lung cancer or mesothelioma (cancer of the lining of the body cavities) from occupational exposures during manufacture of these materials, and inadequate evidence overall of any cancer risk."

The IARC downgrade is consistent with the conclusion reached by the U.S. National Academy of Sciences, which in 2000 found "no significant association between fiber exposure and lung cancer or nonmalignant respiratory disease in the MVF [man-made vitreous fiber] manufacturing environment." However, manufacturers continue to provide cancer risk warning labels on their products, apparently as indeminfication against claims.

However, the literature should be considered carefully before determining that the risks should be disregarded. The OSHA chemical sampling page provides a summary of the risks, as does the NIOSH Pocket Guide.

Miraflex is a new type of fiberglass batt that has curly fibers that are less itchy and create less dust. You can also look for fiberglass products factory-wrapped in plastic or fabric.

Fiberglass is energy intensive in manufacture. Fiberglass fibers are bound into batts using adhesive binders, which can contain phenol formaldehyde, a hazardous chemical known to slowly off-gas from the insulation over many years.[36] The industry is mitigating this issue by switching to binder materials not containing phenol formaldehyde; some manufacturers offer agriculturally-based binder resins made from soybean oil. Formaldehyde-free batts and batts made with varying amounts of recycled glass (some approaching 50% post-consumer recycled content) are available.

Loose-fill cellulose

Cellulose is 100% natural and 75–85% of it is made from recycled newsprint. Health issues (if any) appear to be minor, and most concerns around the flame retardants and mold potential seem to be misrepresentations.

  • Cellulose is classified by OSHA as a dust nuisance during installation, and the use of a dust mask is suggested.
  • Cellulose is treated with a flame retardant and insect repellent, usually boric acid and sometimes borax to resist insects and rodents. Boric acid has a toxicity comparable to table salt.
  • Mold has been seen as a potential concern. According to the Cellulose Manufacturer's Association, "One thing that has not contributed to mold problems is the growing popularity of cellulose insulation among knowledgeable home owners who are interested in sustainable building practices and energy conservation. Mycology experts (mycology is the study of mold) are often quoted as saying: “Mold grows on cellulose.” They are referring to cellulose the generic material that forms the cell walls of all plants, not to cellulose insulation. Unfortunately, all too often this statement is taken to mean that cellulose insulation is exceptionally susceptible to mold contamination. In fact, due to its favorable moisture control characteristics and other factors associated with the manufacturing process relatively few cases of significant mold growth on cellulose insulation have been reported. All the widely publicized incidents of serious mold contamination of insulation have involved fiber insulation materials other than cellulose.".[37]
  • Moisture is always a concern for homes, and the wet-spray application of cellulose may not be a good choice in particularly wet climates unless the insulation can be verified to be dry before drywall is added. In very wet climates the use of a moisture meter will ensure proper installation and eliminate any installation mold issues (almost any insulation that becomes and remains wet can in the future cause a mold issue). The dry-spray application is another option for very wet climates, allowing for a faster installation (though the wet-spray cellulose has an even higher R-value and can increase wall rigidity).
  • The toxicity of cellulose during raw material generation, manufacture, installation, and continued use seems to therefore be substantially lower than other insulations such as fiberglass and foam.

U.S. Health and Safety Partnership Program

In May 1999, the North American Insulation Manufacturers Association began implementing a comprehensive voluntary work practice partnership with the U.S. Occupational Safety and Health Administration (OSHA). The program, known as the Health and Safety Partnership Program, or HSPP, promotes the safe handling and use of insulation materials and incorporates education and training for the manufacture, fabrication, installation and removal of fiber glass, rock wool and slag wool insulation products. (See health effects of fiberglass). (For authoritative and definitive information on fiber glass and rock and slag wool insulation, as well as the HSPP, consult the North American Insulation Manufacturers Association (NAIMA) website (www.naima.org).)

See also

Insulation
Building

Notes

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References

  • U.S. Environmental Protection Agency and the U.S. Department of Energy's Office of Building Technologies.
  • Loose-Fill Insulations, DOE/GO-10095-060, FS 140, Energy Efficiency and Renewable Energy Clearinghouse (EREC), May 1995.
  • Insulation Fact Sheet, U.S. Department of Energy, update to be published 1996. Also available from EREC.
  • Lowe, Allen. "Insulation Update," The Southface Journal, 1995, No. 3. Southface Energy Institute, Atlanta, GA.
  • ICAA Directory of Professional Insulation Contractors, 1996, and A Plan to Stop Fluffing and Cheating of Loose-Fill Insulation in Attics, Insulation Contractors Association of America, 1321 Duke St., #303, Alexandria, VA 22314, (703)739-0356.
  • US DOE Consumer Energy Information.
  • Insulation Information for Nebraska Homeowners, NF 91-40.
  • Article in Daily Freeman, Thursday, 8 September 2005, Kingston, NY.
  • TM 5-852-6 AFR 88-19, Volume 6 (Army Corp of Engineers publication).
  • CenterPoint Energy Customer Relations.
  • US DOE publication, Residential Insulation
  • US DOE publication, Energy Efficient Windows
  • US EPA publication on home sealing
  • DOE/CE 2002
  • University of North Carolina at Chapel Hill
  • Alaska Science Forum, May 7, 1981, Rigid Insulation, Article #484, by T. Neil Davis, provided as a public service by the Geophysical Institute, University of Alaska Fairbanks, in cooperation with the UAF research community.
  • Guide raisonné de la construction écologique (Guide to products /fabricants of green building materials mainly in France but also surrounding countries), Batir-Sain 2004
es:Materiales para aislamiento de edificios
  1. ↑ 1.0 1.1 1.2 1.3 Ristinen, Robert A., and Jack J. Kraushaar. Energy and the Environment. 2nd ed. Hoboken, NJ: John Wiley & Sons, Inc., 2006.
  2. ↑ 2.0 2.1 Icynene product information
  3. ↑ 3.0 3.1 E-Star Colorado. Energy Saving Calculations. Energy Living Alliance, 2008. Web. 27 Oct. 2009. <http://www.e-star.com/ecalcs/table_rvalues.html>.
  4. ↑ Home Foam® Product Specifications
  5. ↑ Fiberglass Batts R Value Information
  6. ↑ Environmental Home Center Cotton Batt Information
  7. ↑ 7.0 7.1 ICC Legacy Report ER-2833 - Cocoon Thermal and Sound Insulation Products, ICC Evaluation Services, Inc., http://www.icc-es.org
  8. ↑ 8.0 8.1 DOE Handbook.Link text
  9. ↑ http://www.buildinggreen.com/auth/article.cfm?fileName=070902b.xml
  10. ↑ 10.0 10.1 http://www.energysavers.gov/your_home/designing_remodeling/index.cfm/mytopic=10170
  11. ↑ US Department of Energy, Consumer Guide, http://www.eere.energy.gov/consumer/your_home/insulation_airsealing/index.cfm/mytopic=11620
  12. ↑ What You Need to Know About the Safe Use of Spray Polyurethane Foam, http://www.epa.gov/dfe/spf_presentation_2009_epa_osha_niosh_cpsc.pdf
  13. ↑ "California Department of Health Services fact sheet". Dhs.ca.gov. 2007-03-23. Retrieved 2009-05-08. 
  14. ↑ "NIOSH US government fact sheet". Cdc.gov. 2008-02-11. Retrieved 2009-05-08. 
  15. ↑ "Environmentally Friendly Green Insulation : Non Toxic Spray Specialist". Envirofoaminsulation.com. Retrieved 2009-05-08. 
  16. ↑ "Icynene". 
  17. ↑ Spray Polyurethane Foam Alliance - Is Spray Polyurethane Foam Safe?[dead link]
  18. ↑ "Agent Name: Diisocyanates". Haz-Map. U.S. National Institutes of Health. 
  19. ↑ "Sealection 500". Demilec (USA) LLC. 
  20. ↑ "AirKrete". 
  21. ↑ "Insulation Alternatives: Blown or Foamed Through a Membrane". Toolbase.org. Retrieved 2009-05-08. 
  22. ↑ "Expanded Polystyrene Products and Prices". Wayne's Building Supply. 
  23. ↑ "Polyisocyanurate". David Darling. 
  24. ↑ "Great Stuff MSDS". 
  25. ↑ "MSDS for professional version of Dow Great Stuff" (PDF). 
  26. ↑ http://www.ezerosolutions.com
  27. ↑ Johns Manville. "Insulation has 30% recycled content ", Retrieved on 2010-02-15
  28. ↑ National Non-Food Crops Centre. "Natural fibre insulation factsheet", Retrieved on 2009-03-26
  29. ↑ "Environmental Home Center product information". Environmentalhomecenter.com. Retrieved 2009-05-08. 
  30. ↑ "Home Energy Savings - Blown-In Cellulose Insulation". Diynetwork.com. Retrieved 2009-05-08. 
  31. ↑ "Department of Energy - Cellulose Insulation Material guide". Eere.energy.gov. 2009-02-24. Retrieved 2009-05-08.  Text "US " ignored (help)
  32. ↑ [1][dead link]
  33. ↑ "Formaldehyde | Indoor Air | US EPA". Epa.gov. Retrieved 2009-05-08. 
  34. ↑ What You Need to Know About the Safe Use of Spray Polyurethane Foam, http://www.epa.gov/dfe/spf_presentation_2009_epa_osha_niosh_cpsc.pdf
  35. ↑ [2]
  36. ↑ "House Institute, Fiberglass Insulation: Use With Care". Healthyhouseinstitute.com. Retrieved 2009-05-08.  Text "Healthy " ignored (help)
  37. ↑ "Cellulose Insulation Manufacturers Association - Cellulose Facts". Cellulose.org. Retrieved 2009-05-08. 
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