Machine taper

A machine taper is a system for securing cutting bits and other accessories to a machine tool's spindle.

Explanation

Machine tool operators must be able to install or remove tool bits quickly and easily. A lathe, for example, has a rotating spindle in its headstock, to which one may want to mount a spur drive or work in a collet. Another example is a drill press, to which an operator may want to mount a bit directly, or using a drill chuck.

Virtually all milling machines, from the oldest, manual machines up to the most modern CNC machines utilize tooling that is piloted on a tapered surface.

The machine taper is a simple, low-cost, highly repeatable, and versatile tool mounting system that uses tool bits (or holders) with gradually tapered shanks, and a matching hollowed-out spindle.

For light loads (such as encountered by a lathe tailstock), tools are simply slipped onto or into the spindle; the pressure of the spindle against the workpiece drives the tapered shank tightly into the tapered hole. The friction across the entire surface area of the interface provides a large amount of torque transmission, so that splines or keys are not required.

For heavy loads (such as encountered by a milling machine spindle), the tapered shank of the tool (or collet) is threaded, and often has a key. Commonly, there is a threaded hole in the shank, which is engaged by a matching drawbar. The drawbar is then tightened, drawing the shank firmly into the spindle.

Method of specification; overview of families

There are multiple standard tapers, differing in (a) the diameter at the small end of the truncated cone ("the minor diameter"), (b) the diameter at the large end of the truncated cone ("the major diameter") and (c) the axial distance between the two ends of the truncated cone. The standards are grouped into families.

One of the most widely used is the "Morse taper", which comes in 8 varieties, from "Morse 0" at 59.4 mm (2.34 inches) from end to end - to "Morse 7" at 295.3 mm (11.625 inches) from end to end.

One of the first uses of tapers was to mount drill bits directly to machine tools,such as in the tailstock of a lathe, although later drill chucks were invented that mounted to machine tools and in turn held non-tapered drill bits.

Though a family of tapers could be designed that all taper at the same angle, existing families all differ. Morse tapers, for example, taper at anywhere from 0.04988 inches of diameter per inch of length (for the Morse 1) to 0.05262 inches of diameter per inch of length (for the Morse 5).

Details of use

Tools with a tapered shank are inserted into a matching tapered socket and pushed or twisted into place. They are then retained by friction. In some cases, the friction fit needs to be made stronger, as with the use of a drawbar, essentially a long bolt that holds the tool into the socket with more force than is possible by other means.

Tapered shanks "stick" in a socket best when both the shank and the socket are clean. Shanks can be wiped clean, but sockets, being deep and inaccessible, are best cleaned with a specialized taper cleaning tool which is inserted, twisted, and removed.

Tapered shank tools are removed from a socket using different approaches, depending on the design of the socket. In drill presses and similar tools, the tool is removed by inserting a wedge shaped block of metal called a "drift" into a rectangular shaped cross hole through the socket and tapping it. As the cross section of the drift gets larger when the drift is driven further in, the result is that the drift, bearing against the foremost edge of the tang, pushes the tool out. In many lathe tailstocks, the tool is removed by fully withdrawing the quill into the tailstock, which brings the tool up against an internal stud, separating the taper and releasing the tool. Where the tool is retained by a drawbar, as in some mill spindles, the drawbar is partially unthreaded with a wrench and is then tapped with a hammer, which separates the taper, at which point the tool can be further unthreaded and removed. For simple sockets with open access to the back end, simply insert a drift punch axially from behind, and tap the tool out.

Families of tapers

Morse

File:Morse Taper No.2.jpg

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The Morse Taper was invented by Stephen A. Morse (also the inventor of the twist drill) in the mid-1860s. Since then it has evolved to encompass smaller and larger sizes and has been adopted as a standard by numerous organizations, including the International Organization for Standardization (ISO) as ISO 296 and the German Institute for Standardization (DIN) as DIN 228-1.

Sizes

Morse Tapers come in eight sizes identified by number between 0 and 7. Often this is abbreviated as MT followed by a digit, for example a Morse taper number 4 would be MT4. The MT2 taper is the size most often found in drill presses up to 1/2" capacity.

End types

Morse tapers can have three types of ends:

• tang (illustrated) to facilitate removal with a drift
• threaded to be held in place with a drawbar
• flat (no tang or threaded section)

The taper itself is roughly 5/8" per foot, but exact ratios and dimensions for the various sizes of tang type tapers are given below.

Dimensions

File:Morse taper.svg

Morse Taper dimensions (mm)

Morse Taper number	Taper	A	B (max)	C (max)	D (max)	E (max)	F	G	H	J	K
0	19.212:1	9.045	56.5	59.5	10.5	6	4	1	3	3.9	1° 29' 27"
1	20.047:1	12.065	62	65.5	13.5	8.7	5	1.2	3.5	5.2	1° 25' 43"
2	20.020:1	17.780	75	80	16	13.5	6	1.6	5	6.3	1° 25' 50"
3	19.922:1	23.825	94	99	20	18.5	7	2	5	7.9	1° 26' 16"
4	19.254:1	31.267	117.5	124	24	24.5	8	2.5	6.5	11.9	1° 29' 15"
5	19.002:1	44.399	149.5	156	29	35.7	10	3	6.5	15.9	1° 30' 26"
6	19.180:1	63.348	210	218	40	51	13	4	8	19	1° 29' 36"
7	19.231:1	83.058	285.75	294.1	34.9	-	-	19.05	-	19	1° 29' 22"

Brown & Sharpe

Brown & Sharpe tapers, standardized by the eponymous company, are an alternative to the more-commonly seen Morse taper. Like the Morse, these have a series of sizes, from 1 to 18, with 7, 9 and 11 being the most common. Actual taper on these is within a close range of .500" per foot.

Size	Lg. Dia.	Sm. Dia.	Length	Taper/Ft
1	0.2392	0.2000	0.94	0.5020
2	0.2997	0.2500	1.19	0.5020
3	0.3753	0.3125	1.50	0.5020
4	0.4207	0.3500	1.69	0.5024
5	0.5388	0.4500	2.13	0.5016
6	0.5996	0.5000	2.38	0.5033
7	0.7201	0.6000	2.88	0.5010
8	0.8987	0.7500	3.56	0.5010
9	1.0775	0.9001	4.25	0.5009
10	1.2597	1.0447	5.00	0.5161
11	1.4978	1.2500	5.94	0.5010
12	1.7968	1.5001	7.13	0.4997
13	2.0731	1.7501	7.75	0.5002
14	2.3438	2.0000	8.25	05000
15	2.6146	2.2500	8.75	0.5000
16	2.8854	2.5000	9.25	0.5000
17	3.1563	2.7500	9.75	0.5000
18	3.4271	3.0000	10.25	0.5000

R8

File:HardingeR8Collets.jpg

collets with R8 taper

This taper was designed by Bridgeport Machines, Inc. for use in their milling machines. It is used with a drawbar extending up through the spindle to the top of the machine to prevent the collet from falling from the spindle when lateral forces are encountered. The collet, which is inserted into the taper, has a precision hole in one end for holding a cutting tool and is threaded for a drawbar on other end. They are also keyed (see image) to prevent rotation during insertion and removal. However, cutting torques are transferred through friction at the taper, not through the key. The drawbar thread is typically 7/16"-20 tpi (UNF).

The R8 system can accept tools with a nominal 3/4" shank diameter. Smaller tools are generally held using a toolholder with a 3/4" shank diameter. The cutting tool or toolholder is placed in the collet, the collet placed into the taper, and the drawbar is tightened into the top of the collet from above the spindle. The collet has a groove to engage a key in the spindle to keep the collet from spinning inside the taper and to aid in the installation and removal of the collet. The angle of the cone is typically 16 degrees and 51 minutes (i.e. 16.85 degrees) with an OD of 1.25" (source, Bridgeport Manufacturer).

The R8 taper is commonly encountered on manual mills, due in large part to the success of Bridgeport and other mills that were closely modeled after it and produced throughout much of the 20th century.

Jacobs

The Jacobs Taper (abbreviated JT) is commonly used to secure drill press chucks to an arbor.

Taper	Small End		Big End		Length
	mm	inch	mm	inch	mm	inch
0	5.80	0.2284	6.35	0.2500	11.11	0.4375
1	8.47	0.3334	9.75	0.3840	16.67	0.6563
2	12.39	0.4876	14.20	0.5590	22.23	0.8750
2 Short	12.39	0.4876	13.94	0.5488	19.05	0.7500
2½	15.88	0.625	17.20	0.677	26.80	1.055
3	18.95	0.7461	20.60	0.8110	30.96	1.2188
4	26.34	1.0372	28.55	1.1240	42.07	1.6563
5	33.43	1.3161	35.89	1.4130	47.63	1.8750
6	15.85	0.6241	17.17	0.6760	25.40	1.0000
33	14.23	0.5604	15.85	0.6240	25.40	1.0000

Jarno

Jarno tapers range from a Number 2 to a Number 20. The diameter of the big end in inches is always the taper size divided by 8, the small end is always the taper size divided by 10 and the length is the taper size divided by 2. For example a Jarno #7 measures 0.875" (7/8) across the big end. The small end measures 0.700" (7/10) and the length is 3.5" (7/2).

The system was invented by Oscar J. Beale of Brown & Sharpe.

NMTB Tapers

The National Machine Tool Builders Association (now called the Association for Manufacturing Technology) in the USA laid down standards for machine tool design, among other things: the taper used on CNC (Computer Numerically Controlled) milling machines.

The taper is variously referred to as NMTB, NMT or NT. Essentially this defines a taper of 3.500 inches per foot or 16.7112 degrees. All NMTB Tooling has this taper but the tooling comes in different sizes. NMTB-25, 30, 35, 40, 45, 50 and 60. With the 40 taper being the most common by far.

CAT and BT tooling use this same taper.

The goal of the taper is to allow a quick and easy change between different tools (either automatically or by hand) and still keep it tight and centered while using it. The spindle on the machine tool is built with a female taper and drawbar. Each individual tool must be fitted with a male taper and the proper adapter for the drawbar.

External links

• Beautiful Iron Overview of Tapers
• Quickly Identify your Morse Taper

cs:Morse kužel fi:Morsekartio